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July, 2003
INSTALLATION AND SERVICE MANUAL
gas-fired unit heaters
models PD and BD
6-553.4
5H73889A Rev. E
WARNING
Improper installation, adjustment,
alteration, service or maintenance can cause
property damage, injury or death, and could
cause exposure to substances which have
been determined by various state agencies to
cause cancer, birth defects or other
reproductive harm. Read the installation,
operating and maintenance instructions
thoroughly before installing or servicing this
equipment.
All models approved for use in California by the CEC (when
equipped with IPI), in New York by the MEA division, and in
Massachusetts. Unit heater is certified for non-residential
applications.
Inspection on Arrival
1. Inspect unit upon arrival. In case of damage, report
immediately to transportation company and your local
Modine sales representative.
2.
Check rating plate on unit to verify that power supply meets
available electric power at the point of installation.
3. Inspect unit received for conformance with description of
product ordered (including specifications where applicable).
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don’t touch electrical switches.
3. Extinguish any open flame.
4. Immediately call your gas supplier.
CAUTION
To prevent premature heat exchanger failure
do not locate ANY gas-fired units in areas
where chlorinated, halogenated, or acid vapors
are present in the atmosphere.
IMPORTANT
The use of this manual is specifically intended
for a qualified installation and service agency.
A qualified installation and service agency must
perform all installation and service of these
appliances.
FOR YOUR SAFETY
The use and storage of gasoline or other
flammable vapors and liquids in open containers
in the vicinity of this appliance is hazardous.
THIS MANUAL IS THE PROPERTY OF THE OWNER.
PLEASE BE SURE TO LEAVE IT WITH THE OWNER WHEN YOU LEAVE THE JOB.
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Podsumowanie treści

Strona 1 - IMPORTANT

July, 2003INSTALLATION AND SERVICE MANUALgas-fired unit heatersmodels PD and BD6-553.45H73889A Rev. EWARNINGImproper installation, adjustment, alterat

Strona 2

10To Install1. Remove and discard the motor tie down strap and theshipping block beneath the belt tension adjusting screw(Not used on all models.)2. A

Strona 3

1. Turn off power to the unit at the disconnect switch. Check thatfuses or circuit breakers are in place and sized correctly. Turn allhand gas valves

Strona 4 - UNIT LOCATION

12START-UP PROCEDUREMain Burner AdjustmentThe gas pressure regulator (integral to the combination gascontrol) is adjusted at the factory for average g

Strona 5 - INSTALLATION

Control Operating SequenceUnit heaters are supplied with standing pilot control systems as standard or intermittent pilot systems with continuous retr

Strona 6

14Table 14.1Propeller and Blower Unit Heaters – PD and BD Models Single-Stage, Standing Pilot, 100% Shut-Off – Utilizes a single-stage combination gas

Strona 7

15➀➁➂➃➄➅➆➇➈All units include the standard (STD) features. The unit must bereviewed to determine the optional (OPT) features that may havebeen supplied

Strona 8

16OPTIONS(5) Control Step Down Transformer - (STD)The control step down transformer is located in the electricaljunction box. The transformer is used

Strona 9

17GENERAL PERFORMANCE DATATable 17.1 - Performance — Propeller Models ➀ ➁Table 17.2 - Motor Data and Total Unit Power Requirements — Propeller Models

Strona 10 - OF SHEAVE

18GENERAL PERFORMANCE DATABlower Models0.0 Static Air Pressure 0.1 Static Air Pressure 0.2 Static Air Pressure 0.3 Static Air PressureTemp Sheave Shea

Strona 11

19GENERAL PERFORMANCE DATABlower Models40 926 1070 3/4 -61 2.0 1130 3/4 -61 1.5 – – – –45 823 1020 1/2 -61 2.5 1085 3/4 -61 2.0 – – – –50 741 985 1/2

Strona 12 - START-UP PROCEDURE

2SPECIAL PRECAUTIONSTHE INSTALLATION AND MAINTENANCE INSTRUCTIONS IN THIS MANUAL MUST BE FOLLOWED TO PROVIDE SAFE, EFFICIENT AND TROUBLE-FREE OPERATIO

Strona 13

20GENERAL PERFORMANCE DATAPowerCode Electric Power01 115/60/102 230/60/104 200/60/305 230/460/60/307 575/60/309 115/60/110 230/60/112 200/60/313 230/4

Strona 14

21Blower Sheave Motor Sheave Blower Sheave Motor SheaveBelt No. Pitch Max. Pitch Belt No. Pitch Max. PitchBrowning Dia. Dia. Browning Dia. Dia.Blower

Strona 15 - Figure 15.1

22PERFORMANCE DATA – NOZZLESMounting Height, Heat Throw, Heat Spread (in feet)SSHSTTHSS40° DOWNWARDNOZZLE40° SPLITTERNOZZLE90° VERTICALNOZZLE5-WAYNOZZ

Strona 16 - Table 16.1

23PD 50 PD 75 PD 100 PD 125 PD 150 PD 175 PD 200 PD 250 PD 300 PD 350 PD 400ModelsSS SS SS S SSSS8' 10 23 30 34 38 42 36 54 62 58 5610' 11 2

Strona 17 - GENERAL PERFORMANCE DATA

24BD 50 BD 75 BD 100 BD 125 BD 150 BD 175 BD 200 BD 250 BD 300 BD 350 BD 400ModelsSS SS SS S SSSS8' 29 42 56 61 72 79 70 98 113 121 94

Strona 18

25DIMENSIONAL DATAPropeller Units - Model PDAHD (OPENING)BBEAABKWXFCKGL - ApproxMIN. DISTANCETO WALL IS L + 6"J VENT PIPEEE(MIN. DISTANCE TO WALL

Strona 19 - Temp Sheave Sheave Sheave

26DIMENSIONAL DATAWXFCM (APPROX.)NSKEEPFILTER RACK(OPTIONAL)BLOWERENCLOSURE(OPTIONAL)AHD (OPENING)BBEAABKGJ VENT PIPE4-5/8''L (MIN. DISTANCE

Strona 20

27All heating equipment should be serviced before each heating season toassure proper operations. The following items may be required to havemore freq

Strona 21

28SERVICE & TROUBLESHOOTINGTroubleshootingIMPORTANTTo check most of the Possible Remedies in the troubleshootingguide, refer to the applicable sec

Strona 22 - PERFORMANCE DATA – NOZZLES

29SERVICE & TROUBLESHOOTINGPilot does not lightMain burners do not light (Pilot is lit)Lifting Flames (See Figure 30.2)Yellow Tipping(With propane

Strona 23 - 30 NOZZLE

3SI (METRIC) CONVERSION FACTORS / UNIT LOCATIONDANGERAppliances must not be installed where they may be exposedto a potentially explosive or flammable

Strona 24

➀➀Automatic Reset High LimitThe unit heater comes standard with an automatic reset highlimit switch that will shut-off the gas should the discharge ai

Strona 25 - DIMENSIONAL DATA

31RATING PLATE IDENTIFICATIONFigure 31.2 - Model Number DesignationsPD 150 A E M 01 30PD - PropellerUnitBD - Blower UnitInput150 - 150,000 Btu/hr inpu

Strona 26

As Modine Manufacturing Company has a continuous product improvement program, itreserves the right to change design and specifications without notice.

Strona 27 - MAINTENANCE

4UNIT LOCATIONSound and Vibration LevelsAll standard mechanical equipment generates some sound andvibration that may require attenuation. Libraries, p

Strona 28

5VentingNote: A vent is the vertical passageway used to convey flue gases from the unit or the vent connector to the outsideatmosphere. A vent connect

Strona 29 - SERVICE & TROUBLESHOOTING

6INSTALLATIONADDITIONAL VENTING REQUIREMENTS FOR CATEGORY IIUNITSVent system must provide for drainage of condensate. At the lowpoint of the vent syst

Strona 30

7WARNING1. All field gas piping must be pressure/leak tested prior tooperation. Never use an open flame. Use a soap solution orequivalent for testing.

Strona 31 - RATING PLATE IDENTIFICATION

8INSTALLATIONElectrical Connections1. Installation of wiring must conform with local building codes, or inthe absence of local codes, with the Nationa

Strona 32 - WARRANTY

When installing the heater, always follow good duct designpractices for even distribution of the air across the heatexchanger. Recommended layouts are

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